Industrial batteries

Industrial batteries are no different from household or automobile batteries in that they perform the same basic function, i.e. convert chemical energy into electrical energy. The only difference between them is in their size and their overall durability. For example, industrial batteries are generally bulkier than household or automobile batteries. Industrial batteries are also different because they are designed to provide power for much longer durations compared to household batteries, which require recharging every 4 to 6 hours depending on the usage, and automobile batteries, which keep getting recharged when the engine is on.

Some industrial batteries are so durable that they can be used until they get completely drained off, without affecting the battery’s life cycle or its performance.

Industrial batteries are loaded with all these features simply because in industries only those products are used that are durable and reliable. A lot is at stake in industries, both big and small, in terms of both reputation and profitability, and this is why companies prefer using high performance products such as industrial batteries.

The kind of high performance batteries that are most commonly used in industries are lead-acid batteries. They are preferred not only because they are durable and low cost, but also because they deliver consistent performance year after year. Most of these batteries are classified as deep-cycle because 80 to 90 percent of the battery can be effectively discharged on a daily basis without adversely affecting its performance.

All industrial lead-acid batteries, whether large or small, are basically electrical storage devices that produce electricity by using a Galvanic Cell. Galvanic cells form the basic structure of all devices that convert chemical energy into electrical energy, and comprise of a positive and a negative electrode, apart from the electrolyte solution that is required for generating electricity. The two main chemicals that are used in the electrolyte solution of these batteries are sulfuric acid and water. When an industrial battery is fully charged, the ratio of water to acid is usually 70 to 30 percent. The ratio may change when the battery is being used, because some part of the water evaporates due to the heat generated by the battery.

From the outside, industrial batteries may look just like an automobile battery, but they use different components such as the metal plates, which measure more than 1/4″ in width, which is approximately seven times thicker than the metal plates used in normal automotive batteries, which usually have a thickness of 1/25”. Thicker plates are used in industrial batteries because they are more corrosive resistant to the acid inside the battery, thereby increasing the overall life of the battery.

Although industrial batteries are built to last a long time, it does not mean that they do not require care and maintenance. Most of these batteries are designed to function at 85 to 95 percent efficiency, but to derive such high performance and increase their life, it is necessary for the users to get them checked on a regular basis and follow the other guidelines prescribed by the manufacturer.

Industrial battery

Industrial batteries are no different from household or automobile batteries in that they perform the same basic function, i.e. convert chemical energy into electrical energy. The only difference between them is in their size and their overall durability. For example, industrial batteries are generally bulkier than household or automobile batteries. Industrial batteries are also different because they are designed to provide power for much longer durations compared to household batteries, which require recharging every 4 to 6 hours depending on the usage, and automobile batteries, which keep getting recharged when the engine is on.

Some industrial batteries are so durable that they can be used until they get completely drained off, without affecting the battery’s life cycle or its performance. Industrial batteries are loaded with all these features simply because in industries only those products are used that are durable and reliable. A lot is at stake in industries, both big and small, in terms of both reputation and profitability, and this is why companies prefer using high performance products such as industrial batteries.

The kind of high performance batteries that are most commonly used in industries are lead-acid batteries. They are preferred not only because they are durable and low cost, but also because they deliver consistent performance year after year. Most of these batteries are classified as deep-cycle because 80 to 90 percent of the battery can be effectively discharged on a daily basis without adversely affecting its performance.

All industrial lead-acid batteries, whether large or small, are basically electrical storage devices that produce electricity by using a Galvanic Cell. Galvanic cells form the basic structure of all devices that convert chemical energy into electrical energy, and comprise of a positive and a negative electrode, apart from the electrolyte solution that is required for generating electricity. The two main chemicals that are used in the electrolyte solution of these batteries are sulfuric acid and water. When an industrial battery is fully charged, the ratio of water to acid is usually 70 to 30 percent. The ratio may change when the battery is being used, because some part of the water evaporates due to the heat generated by the battery.

From the outside, industrial batteries may look just like an automobile battery, but they use different components such as the metal plates, which measure more than 1/4″ in width, which is approximately seven times thicker than the metal plates used in normal automotive batteries, which usually have a thickness of 1/25”. Thicker plates are used in industrial batteries because they are more corrosive resistant to the acid inside the battery, thereby increasing the overall life of the battery.

Although industrial batteries are built to last a long time, it does not mean that they do not require care and maintenance. Most of these batteries are designed to function at 85 to 95 percent efficiency, but to derive such high performance and increase their life, it is necessary for the users to get them checked on a regular basis and follow the other guidelines prescribed by the manufacturer.

Medical Equipment Batteries

Advanced medical equipment and tools make all the difference when it comes to preventing the loss of life and limb and this is why it is necessary to ensure their proper care and maintenance. Another thing that health care professionals should not forget is to maintain appropriate power backup since most of these equipment and devices run on electricity; some are plugged in directly whereas others use standard or rechargeable medical equipment batteries. Medical equipment such as X-Ray machines, CT Scan and others are plugged in directly and as such require UPS (Uninterrupted Power Supply) systems as power backup. To derive optimum performance from these machines in case of power failure, it is necessary to ensure that the UPS has the right battery. The best option is to use industrial grade, deep-cycle batteries that provide power for much longer durations as compared to standard household or automotive batteries.

The most notable feature of these heavy-duty batteries is that they can be discharged up to 80 percent over and over again without causing any adverse effects on the battery’s life or performance.

This simply means that the patient or patients will get the required medical care even in case of power failure.

Other smaller, hand-held medical devices usually run on AAA batteries and as such it is necessary for healthcare professionals to always keep an extra set of batteries ready. Some of these life-saving medical tools and equipment include Defibrillators, Infusion Pumps, Orthofix Units, External Pacemakers, Bone Growth Stimulators, Blood Analyzers, Galvanic Stimulators, Telemetry Systems, Blood Pressure Monitors, Pulse Oximeters, Holter Monitors and much more. All these medical tools and equipment are designed to last a lifetime and to deliver results even under tough conditions, because a lot is at stake every time healthcare personnel utilize these tools and equipment. Usually, the only care and maintenance that is required is the replacement of batteries that power these high-utility tools and equipment. However, even this seemingly easy task should be performed in the prescribed manner, because otherwise it can easily complicate a patient’s existing condition, and in the worst-case scenario, even pose a threat to his or her life.

To prevent the failure of medical equipment, it is recommended that healthcare personnel take due care while changing the batteries. They need to ensure that the new batteries they use have the same technical specifications, because not all batteries give similar power output or performance even though they might all look the same. They also need to read the instructions to find out exactly what type of battery needs to be used in a particular medical tool or equipment. The types of batteries that are most commonly used in medical tools and equipment include NiCad, Sealed Lead Acid, Nickel Metal Hydride (NiMH), Lithium, Alkaline, Zinc Air, Mercury, and Carbon Zinc. Apart from these, they also need to clean the battery compartment as well as the battery from time to time, because dust can easily prevent electricity from reaching the medical device, which can create severe problems for the patient using the medical device. Only after taking all these precautions can the healthcare industry and patients hope to derive all the benefits associated with the use of advanced medical tools and equipment.